[High-tech Conference] Zhaochi Energy-saving Quanjinsong: Sticking to the craftsmanship of LED

Zhaochi Energy-saving Lighting was established in 2011 and expanded in Nanchang. At the end of 2015, the subsidiary made a share reform and entered the New Third Board in 2016. In the past few years, Zhaochi Energy has always adhered to the "artisan spirit."

At the 2017 High-tech LED Annual Meeting on December 22nd, the closing ceremony of the closing ceremony of the Hongli Zhihui: the new pattern and strategic opportunities for the deep integration period, the vice chairman of Zhaochi, the general manager of Zhaochi Energy Quan Jinsong gave a keynote speech on "The Art of Craftsmanship of LEDs".

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Vice Chairman of Zhaochi Co., Ltd.

At present, Zhaochi Energy has a certain layout in the upstream, midstream and downstream. In the field of packaging, the current monthly production capacity of Zhaochi Energy is 4000 KK, and plans to expand another 1,000 lines next year. In addition, in terms of light bar production, the current daily production capacity is 530. In terms of product layout, Zhaochi Energy adheres to the two major areas of lighting and backlighting at this stage; in the supply chain layout, it adheres to the relationship of strategic partners; in terms of quality, it always adheres to a sound quality system.

Zhaochi Energy strives to achieve full product coverage in the two areas of TV backlighting, mobile phone backlighting and indoor lighting.

Quan Jinsong said that the great feature of Zhaochi Energy Saving is the craftsman spirit. Zhaochi Energy Saving only concentrates on lighting and backlight. Zhaochi has to be more functional in terms of functions. It is often said that it is better to resist vulcanization, TJ control, light efficiency, light quality, VOCS, optical density, TC control, and heat retention.

In addition, it is more appropriate in the details processing. There are not many materials used in LED packaging, and Zhaochi Energy has conducted a lot of research on stents, phosphors, silica gels and wires. For example, in terms of phosphors, Zhaochi Energy has done a lot of research on the application of differentiated applications with the use of phosphors, which has led to a very high efficiency in the use of phosphors. In terms of wire materials, in addition to the use of gold wire, there are also the use of alloy wire; of course, there are a series of things such as silica gel. The silica gel pays attention to various aspects such as cost, vulcanization and control of TC. We will do it well. The other is in the dispensing process, matching aspects and so on.

“Another aspect of craftsmanship is reflected in quality management. In terms of quality management, there must first be hardware investment. Zhaochi Energy saves a lot of equipment on the hardware. Of course, quality control cannot rely solely on the equipment itself, but also the entire system, including monitoring. System and feedback system, etc., this series of things makes Zhaochi energy saving have very good quality management."

Of course, smart manufacturing is also a manifestation of artisan spirit on the other hand. Intelligent manufacturing involves database management, bar code control, real-time monitoring, inventory management, real-time quality analysis, and intelligent manufacturing processes in a range of processing rates and productivity. In terms of intelligent manufacturing, Zhaochi Energy is currently working on four major systems: Production Management System (MES), Equipment Management System (EM), Yield Implementation Monitoring System, and Automated Production Management System.

In addition to sticking to the spirit of artisans, Zhaochi Energy is constantly striving for innovation. Quan Jinsong introduced, “Three years ago, Zhaochi Energy began to invest in CSP packaging technology. After two years of development, our CSP packaging technology is in line with domestic standards. Large-scale applications such as South Korea’s Samsung and LG’s TV backlights. The packaged light source in the field uses mega-energy-saving lamp beads."

In addition, Zhaochi Energy is also in a relatively leading position in the domestic electronic power technology reserve. This technology is mainly distributed around TV applications.

In addition, Zhaochi Energy has made great efforts in global patents. Quan Jinsong said that Zhaochi Energy has invested a lot of capital, manpower and material resources in global patents, and obtained authorization from partners or joint development and promotion.

In terms of lens technology, lens technology has to do a good job, but also to meet the effects of different light sources, it takes a lot of energy, and Zhaochi Energy has made great efforts in this regard.

In terms of filament, Zhaochi energy-saving entered a relatively late period, and it was suspended for two years. It began to re-enter last year. At the beginning of entering this field, Zhaochi Energy has been thinking about how to develop and differentiate products. To this end, Zhaochi Energy has invested more resources. For this reason, the junction temperature of the Zhaochi filament lamp is much lower than that of the competitor, and the maximum limit range is 30 degrees lower than others.

Finally, in terms of Mini-LED, Zhaochi Energy is also synchronised with international manufacturers. Of course, in terms of Micro-LED, Zhaochi Energy also has certain concerns. In short, Zhaochi Energy is constantly moving forward in the field of innovation.


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