The robot automation project is a complex system engineering process, where design plays a crucial role as the foundation, the core, and the key to achieving success. The design phase of Lisheng Automation’s robot automation project involves several essential steps, including pre-project consultation, robot selection, gripper and loading/unloading mechanism design, and 3D simulation.
1. **Project Consultation**
Before starting the actual design, we conduct thorough consultations with the client. This includes analyzing the customer's part drawings, process flow, cycle time, site layout, and other relevant data. A site visit is also conducted to verify the working conditions, such as the size, processing time, and production requirements of the workpieces. This ensures that the project is tailored to meet real-world needs.
2. **Robot Selection**
Choosing the right robot is critical for the success of the project. We first determine the appropriate model based on the robot’s load capacity and arm reach. Additionally, we consider the cost-effectiveness of different brands to ensure the best value for the client’s investment.
3. **Installation Method**
There are multiple ways to install the robot depending on the workspace and application. Options include floor mounting, ceiling hanging, rack mounting, or using a gantry system. Each method is selected based on space constraints, safety, and operational efficiency.
4. **Gripper Design**
The design of the gripper depends on the weight and shape of the workpiece. For heavier parts, we may use dual or even four-finger grippers. For lighter or delicate items, mechanical clamping, vacuum suction, or electromagnetic claws can be used to ensure secure handling without damaging the product.
5. **Loading and Unloading Mechanism Design**
The feeding and unloading systems are designed to support continuous operation. The feeding mechanism is built to store enough parts to maintain production for over two hours. The unloading system includes a workpiece inspection function and a manual sampling slide for quality control. In some cases, a part rest table is added to facilitate workpiece rotation and handling.
6. **Simulation**
To ensure the smooth operation of the entire system, we perform 3D dynamic simulation based on the design plan. This helps identify and resolve any potential interference issues between the robot and surrounding equipment before installation, reducing the risk of errors during actual operation.
By following this structured six-step approach, Lisheng Automation ensures that each robot automation project is well-planned, efficient, and tailored to meet the specific needs of the client.
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